Hone, Paint & Turnkey Assembly

As a one-stop manufacturer, we provide value-added services such as honing, prime painting, sand blasting, industrial coating, as well as turnkey-assembly and sub-assembly services.

We assemble large, heavy components or small to mid-size parts. We have several bays with 40 ton lifting capacity.

Our assembled components are continuously monitored by our computerized tracking system and our quality personnel.

We detect and eliminate errors, providing our customers with a completed, high-quality assembly.

Our grinding and honing equipment includes a 36″ diameter Blanchard grinder, several surface grinders and a micromatic hone capable of honing IDs up to 24″ diameter x 10′ Lg.

 

 

 

Equipment Specifications

Forming Equipment

20-Ton Press and Heat Straightening Equipment
325 Ton x 10′ Hydraulic Press Break with Universal Lower Die

Sawing Equipment

HE&M VT120HA-60 (24″) Programmable CNC Saw
Marvel 8 Mark II (20″) Vertical Band Saw

 

Standards Met

AWS-D1.1 – 92 Certified Flux Core & SMAW ASME-Sec. 9-FCAW & SMAW & Stainless FCAW
Welder qualified to Mil. Std 248-D

 

Capabilities

Coating
Grinding
Painting
Sandblasting
Heat Treating
Welding
Internal Keyways
Surface Grinding
Manual Turning
Plasma Cutting

Services

Assigned Project Manager
Computerized Tracking System
Value Analysis Engineering
Complete turnkey Fabrication, Machining & Assembly
Quality Inspection
Nationwide Shipping Service

Service Machinery

Carlton 6′ x 19″ Radial Arm Drill Press-Heavy Duty
36″ dia. Rotary Table Blanchard Grinder.
Micromatic 24″ dia. X 144″ stroke Hone
(3) Manual vertical turret mills
15″ x 60″ engine lathe
98″ x 98″ x 120″ Preheat Oven
48″ x 48″ x 144″ Preheat Oven
60″ x 60″ x 30″ Stress Relieve Oven
Zoller Smile 800 Tool Presetter

Brown & Sharp MICRO-HITE 24″ Electronic Height Gauge
Dial Bore Gauges to 32″ diameter
Giddings & Lewis CMM: 22″ x 35″ x 16″
Granite Inspection Tables: 50″ x 120″ and 36″ x 60″
Leica Absolute Tracker 901 MR CMM, accurate to 36 ft radius
Platinum FARO Arm CMM, 8 ft and portable
Precision OD & ID measure equipment to 80″
Romer Absolute Arm CMM, 9 ft and portable

Entered into the computerized tracking system
Verified for revisions, material availability and routing
Project Manager reviews routing schedule
Returned to purchasing for order processing
Verified and released to the shop for production

 

 

We can produce prototype and one-off runs to high volume production numbers. However, our niche remains in low volume, large part machining

Lead Times: 4 weeks, typically

AutoCad 2012
Mastercam programming with direct control link
Computer system networked to all manufacturing phases

We are able to transfer documents and files via E-mail, including quotes, drawings, photos, spread sheets, CAD files, etc.

Acceptable Drawing File Formats:
.igs/.iges
Inventor
Solid Edge
AutoCAD (DWG)
DXF – Drawing Interchange Format or Drawing Exchange Format
PDF
SolidWorks (SLDPRT, SLDDRW, SLDDRT)
STEP – Standard for the Exchange of Product Model Data

(2) 10 Ton Overhead Cranes
(2) 15 Ton Cranes
(4) 20 Ton Cranes
(40) 1 Ton Jib Cranes Tied to All Building Columns

Aluminum
Brass
Bronze
Cast Iron
Copper
Stainless Steel
Steel

Construction Equipment
Heavy Lifting
Marine
Mining
Packaging & Printing
Paper
Pipeline & Pipeline Repair